ABB Manufacturing Execution System vs Essembi

ABB Manufacturing Execution System coordinates manufacturing processes and gives operators, supervisors, production engineers, and plant managers information related to productivity, quality, and flexibility. Production order management covers order and production buffers, workflow, and automatic routing mapped from ERP. Scheduling follows ISA-95 and B2MML data exchange and provides visual Gantt charts with manual or automatic modes. The quality module supports parameter management, manual or automatic data collection, product test certificates, in-process controls, tolerance validation, non-conformity reporting, and checklists. Listed ERP connections include SAP, ERP LN, Baan, IBM Maximo, and other systems, with interfaces such as ODBC, OLE DB, web services, XML, OPC, and TCP/IP. Equipment connections include barcode scanners and printers, weighing scales, automated guided vehicles, PLC-based equipment, and Siemens automated production lines. ABB lists applications across industries including food and beverage, chemicals, pharmaceuticals and life sciences, metals, mining, oil and gas, and pulp and paper. For pharmaceutical and life sciences solutions, ABB describes full-scope coverage according to GAMP5 and FDA 21 CFR Part 11. Pricing is available on request; ABB directs prospective buyers to contact the company or a channel partner.

Essembi is a continuous improvement platform and plant-floor operating system for process manufacturers. Its production tools report OEE, downtime, job status, shift targets, and throughput across lines, with live views for plant-floor tablets. Teams can record stops by reason, line, and shift, then use Pareto views to spot major causes. Quality tools track defects, corrective actions, and root-cause analysis; maintenance tools handle work orders and asset health. Labor costs can be linked to jobs using employee RFID badge scans. Essembi says its AI answers questions about live production data and prepares pre-job briefings using part history. Workspaces run in a browser on desktops, tablets, barcode scanners, and TVs, and users can tailor forms, views, automations, and role-based security. Connections include Microsoft Teams ticket creation, a REST API, and file imports, including through FTP. API results are limited to 10,000 cells, measured as rows times columns. Pricing is on request and based on production lines and data collection devices per line; implementation services are available as needed.